Loading 3D model
Tap here
Drag to rotate · Right-click or two fingers to pan · Scroll or pinch to zoom · Tap a part for details

All done

FAQ

Stuck?
Start here.

These are the issues buyers run into most when assembling. Tap one to jump to that step in 3D.

All steps

Assemble

  1. Prepare the space Lay soft cardboard on level ground. Sort parts and hardware bags using the checklist. Assemble with two people.
  2. Place the left lower side frame upside down Place the left lower side frame upside down on soft cardboard, both foot sockets up. Have another person steady it.
  3. Press in the foot pads Align the foot pad tabs with the post ends. Press in, then tap gently with a rubber mallet until the shoulders meet the ends.
  4. Press in the foot pads Align the foot pad tabs with the post ends. Press in, then tap gently with a rubber mallet until the shoulders meet the ends.
  5. Position the right lower side frame Place the right lower side frame upside down too, about 23.6 in (60 cm) from the other side. Face the front ground beam end holes outward and align with the side frames.
  6. Insert the front beam left screws Place one Phillips screw from bag A with a washer in each upper and lower hole at the left end of the front ground beam.
  7. Secure the front beam left end Tighten both screws one by one with a #3 Phillips screwdriver until the washers sit flat on the ground beam.
  8. Insert the front beam right screws At the right end of the front ground beam, place one screw and washer from bag A in the lower hole only. Leave the upper hole empty.
  9. Secure the front beam right end Tighten the right-end lower screw. Keep the upper hole empty for the wheel bracket connection later.
  10. Insert the axle brackets Insert the axle bracket tabs into the right frame ends from above, bent arms outward. Align all three connection holes.
  11. Insert the wheel bracket screws Place one Phillips screw and washer from bag A in this connection hole. Each wheel bracket uses three screws total.
  12. Secure the wheel bracket connection Tighten this screw with a #3 Phillips screwdriver until the washer is flat. Secure all three points on each wheel bracket.
  13. Insert the wheel bracket screws Place one Phillips screw and washer from bag A in this connection hole. Each wheel bracket uses three screws total.
  14. Secure the wheel bracket connection Tighten this screw with a #3 Phillips screwdriver until the washer is flat. Secure all three points on each wheel bracket.
  15. Insert the wheel bracket screws Place one Phillips screw and washer from bag A in this connection hole. Each wheel bracket uses three screws total.
  16. Secure the wheel bracket connection Tighten this screw with a #3 Phillips screwdriver until the washer is flat. Secure all three points on each wheel bracket.
  17. Insert the rear ground beam Insert the rear ground beam between the lower side frames from the open side, with its end holes outward and slots toward the shelf.
  18. Insert the rear beam left screws Use one bag A screw and washer in each upper and lower hole at the left end of the rear ground beam.
  19. Secure the rear beam left end Tighten both left-end screws one by one until the washers sit flat.
  20. Insert the rear beam right screws At the right end of the rear ground beam, place a bag A screw and washer in the lower hole only. Leave the upper hole empty.
  21. Secure the rear beam right end Tighten the right-end lower screw, leaving the upper hole for the second axle bracket.
  22. Insert the axle brackets Insert the axle bracket tabs into the right frame ends from above, bent arms outward. Align all three connection holes.
  23. Insert the wheel bracket screws Place one Phillips screw and washer from bag A in this connection hole. Each wheel bracket uses three screws total.
  24. Secure the wheel bracket connection Tighten this screw with a #3 Phillips screwdriver until the washer is flat. Secure all three points on each wheel bracket.
  25. Insert the wheel bracket screws Place one Phillips screw and washer from bag A in this connection hole. Each wheel bracket uses three screws total.
  26. Secure the wheel bracket connection Tighten this screw with a #3 Phillips screwdriver until the washer is flat. Secure all three points on each wheel bracket.
  27. Insert the wheel bracket screws Place one Phillips screw and washer from bag A in this connection hole. Each wheel bracket uses three screws total.
  28. Secure the wheel bracket connection Tighten this screw with a #3 Phillips screwdriver until the washer is flat. Secure all three points on each wheel bracket.
  29. Position the axle Lay the axle level on soft cardboard outside the base, exposing both end cross-holes. Secure the first end first.
  30. Insert the first cotter pin Pass the straight leg of the hairpin cotter from bag D through the cross-hole at the axle end, with the curved leg clipped around the axle. Do not leave both legs outside the axle.
  31. Slide on the first wheel Slide the wheel onto the axle end without a retaining pin, with the raised hub facing the installed pin. Push it to the inside of that pin.
  32. Insert the wheeled axle Lift the axle with the first wheel attached. Insert from outside through both wheel bracket holes, keeping the wheel outside the bracket.
  33. Slide on the second wheel Slide the other wheel onto the exposed free axle end, with the raised hub outward, until it rests outside the wheel bracket.
  34. Insert the second cotter pin Insert the straight leg of the other bag D hairpin cotter through the axle end cross-hole, with the curved leg around the axle. Neither wheel should come off.
  35. Press on the star-shaped wheel cover Align the star-shaped cover with the wheel center and press along the axle until seated. Install the retaining pin first.
  36. Press on the star-shaped wheel cover Align the star-shaped cover with the wheel center and press along the axle until seated. Install the retaining pin first.
  37. Turn the base upright with two people With two people, lift the base and slowly turn upright onto the feet and wheels. Facing the front, the wheels must be on the right.
  38. Insert one shelf panel Face each shelf tab toward the front ground beam. Insert into the slot, then lower the rear end against the rear ground beam. Install all four panels one by one.
  39. Insert one shelf panel Face each shelf tab toward the front ground beam. Insert into the slot, then lower the rear end against the rear ground beam. Install all four panels one by one.
  40. Insert one shelf panel Face each shelf tab toward the front ground beam. Insert into the slot, then lower the rear end against the rear ground beam. Install all four panels one by one.
  41. Insert one shelf panel Face each shelf tab toward the front ground beam. Insert into the slot, then lower the rear end against the rear ground beam. Install all four panels one by one.
  42. Insert the shelf screws from below Insert one bag C screw and washer from below at the rear end of each of the four shelf panels, four total.
  43. Secure the shelf from below From underneath the base, tighten the four C screws one by one with a #3 Phillips screwdriver until all four shelf panels sit securely.
  44. Insert the upper bracket Insert the two tabs of the H-shaped upper bracket downward into the lower side frame ends. Press until all upper and lower connection holes align.
  45. Insert the upper bracket screws Use two bag A screws and washers at each front and rear joint on this side, eight screws and eight washers total across both sides.
  46. Secure the upper bracket Tighten this side's four screws one by one with a #3 Phillips screwdriver until the upper bracket is secure.
  47. Insert the upper bracket Insert the two tabs of the H-shaped upper bracket downward into the lower side frame ends. Press until all upper and lower connection holes align.
  48. Insert the upper bracket screws Use two bag A screws and washers at each front and rear joint on this side, eight screws and eight washers total across both sides.
  49. Secure the upper bracket Tighten this side's four screws one by one with a #3 Phillips screwdriver until the upper bracket is secure.
  50. Place the front upper crossbar Place the U-notched beam at the front, notch up. Align only the upper holes at both ends; leave the lower holes empty for now.
  51. Use only the front beam upper holes Place one screw and washer from bag A in the upper hole at each end of the front upper crossbar, two total. Leave both lower holes empty.
  52. Secure the front upper crossbar Tighten the upper-hole screws at both ends. Check that the U-shaped notch is up and both lower holes have no hardware.
  53. Place the rear upper crossbar Place the other upper crossbar at the back and align all upper and lower holes at both ends. Install separately from the front beam with the U-shaped notch.
  54. Insert the four rear beam screws Place one screw and washer from bag A in each upper and lower hole at both ends of the rear upper crossbar, four screws and four washers total.
  55. Secure the rear upper crossbar Tighten the four rear upper crossbar screws one by one until both ends sit flat against the brackets.
  56. Pull out the hinge cotter pin One person holds the lid while the other pinches this side's hairpin cotter and pulls it up and out. Save it.
  57. Pull out the lid hinge pins Keep the lid supported and pull the hinge pin outward from this side. Save beside the removed cotter pin.
  58. Pull out the hinge cotter pin One person holds the lid while the other pinches this side's hairpin cotter and pulls it up and out. Save it.
  59. Pull out the lid hinge pins Keep the lid supported and pull the hinge pin outward from this side. Save beside the removed cotter pin.
  60. Remove the lid After removing both hinge pins, have two people lift the lid vertically off the firebox and set it on soft cardboard.
  61. Remove all packaging Remove all packaging inside and outside the firebox, especially protective material around the front valves, before placing it on the base.
  62. Lift the firebox into place with two people With two people gripping both sides of the firebox, lift above the stand, then lower vertically. Keep the hose outside and do not pinch it.
  63. Insert the firebox mounting screws Insert one long screw from bag A on this side and hand-tighten. Use two total across both sides, without extra washers.
  64. Secure this side of the firebox Tighten this side's long screw with a #3 Phillips screwdriver until the firebox sits against the stand.
  65. Insert the firebox mounting screws Insert one long screw from bag A on this side and hand-tighten. Use two total across both sides, without extra washers.
  66. Secure this side of the firebox Tighten this side's long screw with a #3 Phillips screwdriver until the firebox sits against the stand.
  67. Position the gas tube bracket Lower the factory-installed gas tube outside the right side frame. Insert the bracket locating tab into the upper hole and align the screw hole with the lower hole.
  68. Insert the gas tube bracket screw Insert one bag A short screw and one flat washer through the lower hole. The upper hole accepts the locating tab; do not add a screw there.
  69. Secure the gas tube bracket Tighten this bag A short screw with a #3 Phillips screwdriver until the bracket sits flat against the side frame.
  70. Insert the manifold screws Use one bag D short screw and one toothed washer on each of the two mounting tabs below the manifold, two sets total.
  71. Secure the manifold mounting tabs Tighten the two bag D screws one at a time with a #3 Phillips screwdriver, with the toothed washers under the screw heads.
  72. Route the switch wire down Route the switch wire on the left side of the panel down outside the manifold bracket. Keep it behind the steel tube, not under the mounting tabs.
  73. Hang the control panel Bring the panel toward the grill from the front and align its three holes over the valve stems. Slide the mounting ears on both sides down into the bracket slots.
  74. Insert the valve stem mounting screws Insert one bag C thin-shank screw into the small hole below each of the three valve stems, three screws total. Do not add flat washers.
  75. Secure the three valve stem positions Tighten the three thin-shank screws with a #2 Phillips screwdriver until the panel sits snugly against the valve stem mounting plates.
  76. Insert the panel side mounting ear screws Insert one bag C short screw through each lower mounting ear on the left and right of the panel, two screws total. Do not add washers.
  77. Secure the panel side mounting ears Tighten the lower mounting ear screws on both sides with a #3 Phillips screwdriver.
  78. Press in the front beam wire clip Align the bag D wire clip legs with the small hole in the front crossbeam. Press in along the hole axis, leaving the clip opening outside.
  79. Press in the front beam wire clip Align the bag D wire clip legs with the small hole in the front crossbeam. Press in along the hole axis, leaving the clip opening outside.
  80. Clip the front beam wiring harness in place Press the switch wire into both clips on the front crossbeam. Each clip must hold the wiring harness without flattening the wire.
  81. Route behind the gas tube Route the wiring harness around the steel gas tube first, then down behind it to the ignition module.
  82. Position the ignition module Position the ignition module inside the right side frame, with the battery opening accessible. Align the upper and lower mounting ears with the holes.
  83. Insert the ignition module screws Insert two bag D shoulder screws from outside the side frame into the ignition module mounting ears. Do not add washers.
  84. Secure the ignition module Tighten the two bag D shoulder screws with a #2 Phillips screwdriver until the module sits securely against the side frame.
  85. Connect the ignition wire plugs Connect the yellow plug to the module's yellow terminal. Connect the remaining plugs to the black terminals as illustrated, pushing fully on along each terminal axis.
  86. Connect the ignition wire plugs Connect the yellow plug to the module's yellow terminal. Connect the remaining plugs to the black terminals as illustrated, pushing fully on along each terminal axis.
  87. Connect the ignition wire plugs Connect the yellow plug to the module's yellow terminal. Connect the remaining plugs to the black terminals as illustrated, pushing fully on along each terminal axis.
  88. Connect the ignition wire plugs Connect the yellow plug to the module's yellow terminal. Connect the remaining plugs to the black terminals as illustrated, pushing fully on along each terminal axis.
  89. Gather the module wiring harness Once all four plugs are secure, gather the wiring harness above the module, keeping it behind the steel gas tube. Do not pull on the plugs.
  90. Install the third wire clip Press the last bag D wire clip into the small side frame hole above the module, with its legs fully inserted.
  91. Clip into the wire clip above the module Press the wiring harness above the module into the third clip to secure the excess wire. Keep tension off the plugs.
  92. Unscrew the battery cap Viewed from outside the ignition module battery cap, loosen the cap counterclockwise and pull it straight off along the compartment axis.
  93. Install the battery with the positive end inward Take one AA battery from bag D. Insert it into the ignition module along the compartment axis, raised positive end first and negative end outward.
  94. Screw the battery cap back on Align the cap threads. Viewed from outside the cap, hand-tighten clockwise until snug, then stop.
  95. Fit the right side table Move the right side table inward from the right, sliding the mounting ears at both ends over the four pre-installed studs. Keep the table horizontal.
  96. Fit the two-hole connecting plates Slide a bag E two-hole connecting plate over the two studs at this end of the right side table, against the inner mounting ears. Install one at the front and one at the rear.
  97. Fit the two-hole connecting plates Slide a bag E two-hole connecting plate over the two studs at this end of the right side table, against the inner mounting ears. Install one at the front and one at the rear.
  98. Start the four right side table nuts Thread one bag E flange nut onto each of the four pre-installed studs, flange facing the connecting plate.
  99. Tighten the right side table connecting plates Tighten the four bag E flange nuts with a 7/16-inch wrench until both connecting plates clamp the mounting ears securely.
  100. Fit the rear hinge plate Install bag E hinge plate R on the left rear stud, with the bent edge outward and the keyhole toward the table hinge pin.
  101. Thread on the hinge plate nut Thread one bag E flange nut onto the pre-installed stud, flange facing the hinge plate.
  102. Tighten the rear hinge plate Tighten the single flange nut on rear hinge plate R with a 7/16-inch wrench.
  103. Fit the movable front hinge plate Install bag E hinge plate F on the left front stud, with the bent edge outward and the keyhole toward the table hinge pin.
  104. Thread on the hinge plate nut Thread one bag E flange nut onto the pre-installed stud, flange facing the hinge plate.
  105. Do not fully tighten the front nut yet Start the front hinge plate F nut by hand only, keeping the plate free to rotate. Do not tighten with a wrench yet.
  106. Hang the left side table rear hinge pin first Support the left side table with its outer end down. Insert the pre-installed rear hinge pin into hinge plate R's keyhole first, with the pin head retained behind the hole.
  107. Rotate the front hinge plate to engage the pin Continue supporting the left side table. Rotate front hinge plate F to let the front hinge pin enter the keyhole, then rotate the plate back.
  108. Carefully raise the left side table level Support the outer end of the left side table. Slowly raise it to horizontal and let it seat in the upper locked position. Only then tighten the front nut.
  109. Tighten the movable front hinge plate Once the left side table is horizontal and locked in the upper position, tighten hinge plate F's flange nut with a 7/16-inch wrench.
  110. Remove the match holder tape Remove the shipping tape from the match holder under the left side table. Hang the match holder and chain beneath the table.
  111. Align the tank support hanger Bring the support hanger toward the side frame from the right. Seat the upper and lower mounting plates against the outside of the side frame, with the bottom support ring facing outward.
  112. Insert the four hanger screws From inside the side frame, insert four bag G short screws with four flat washers, two through each upper and lower mounting plate.
  113. Secure the tank support hanger From inside the side frame, tighten the four bag G screws with a #3 Phillips screwdriver. Seat the hanger securely at all four points.
  114. Position the grease tray Place the grease tray flat on a clear surface, opening up, then place the disposable aluminum tray inside it.
  115. Place the aluminum tray in the grease tray Lower the disposable aluminum tray into the grease tray from above, with its bottom seated securely and its opening up. Do not hang it below the grease tray.
  116. Slide in the grease tray with the aluminum tray Move the grease tray with the aluminum tray to the lower front of the firebox. Engage both side edges in the slide rails and push horizontally backward all the way in.
  117. Install the left knob With the red pointer up at OFF, align the hole with the valve stem and press fully inward along the axis. Install each of the three knobs separately.
  118. Install the center knob With the red pointer up at OFF, align the hole with the valve stem and press fully inward along the axis. Install each of the three knobs separately.
  119. Install the right knob With the red pointer up at OFF, align the hole with the valve stem and press fully inward along the axis. Install each of the three knobs separately.
  120. Insert the slotted heat deflector Keep the slotted plate's long slots up and four feet down. Lower it through the gaps between burner tubes and seat the four feet on the firebox bottom supports.
  121. Place the five Flavorizer bars Place the five inverted V-shaped Flavorizer bars pointed side up on their supports inside the firebox. Seat all securely.
  122. Place the cast-iron cooking grates Place the two cast-iron cooking grates side by side on the inner ledge of the firebox.
  123. Place the round center cooking grate Lower the round center cooking grate into the opening between the two main grates. Rest its outer ring on the ledge and check that it is level.
  124. Replace the lid With two people, lift the lid off the cardboard above the firebox rim, then lower it and align both hinge holes.
  125. Reinstall the hinge pins Retrieve the saved lid hinge pin. Insert it from outside along the hole axis through the lid and firebox hinge holes on this side.
  126. Reinstall the hinge pins Retrieve the saved lid hinge pin. Insert it from outside along the hole axis through the lid and firebox hinge holes on this side.
  127. Open the lid to install the hairpin cotters With both hinge pins inserted, hold the handle and open the lid to expose the cotter cross-holes in both pins.
  128. Reinstall the hinge cotter pins Retrieve the saved hairpin cotters. Insert each straight leg downward through the hinge pin cross-hole, with the curved leg clipped around the pin. Install on both the left and right sides.
  129. Reinstall the hinge cotter pins Retrieve the saved hairpin cotters. Insert each straight leg downward through the hinge pin cross-hole, with the curved leg clipped around the pin. Install on both the left and right sides.
  130. Orient and place the warming rack With the warming rack's horizontal support legs facing forward, seat the legs on both sides in the corresponding supports at the rear of the firebox. Do not install the rack backward.
  131. Close the lid Hold the handle and lower the lid slowly until its edge seats. Check that both hinge pins and cotter pins are reinstalled.
  132. Fold the left side table down Support the outer end of the left side table. Lift up first, pull outward out of the locked position, then fold down slowly.
  133. Raise the left side table before moving Return the left side table to horizontal and lock it in the upper position. Hold the outer end with both hands and lift from the foot side, allowing the right wheels to roll.
  134. Check the user manual before connecting gas Assembly complete. Follow Getting Started in the user manual for gas connection and leak testing. Confirm the connector type before continuing.

Connect gas, check for leaks, and light

  1. Check the connector and tank This task demonstrates only the type B counterclockwise threaded regulator and hanger placement on page 9. Check the actual equipment and supplied user manual first.
  2. Confirm a safe outdoor environment Use only outdoors in a well-ventilated area, at least 25.6 in (65 cm) from combustible materials at the rear and both sides. Do not use under a combustible roof.
  3. Check the tank and hose Keep the tank upright and stable, with a capacity of 6.6–28.7 lb (3–13 kg). The valve must be undamaged. The hose must have no cracks, wear, or kinks and must be no longer than 4.9 ft (1.5 m).
  4. Turn this knob off Press and hold this knob and turn clockwise all the way to OFF, then release. Check all three knobs.
  5. Turn this knob off Press and hold this knob and turn clockwise all the way to OFF, then release. Check all three knobs.
  6. Turn this knob off Press and hold this knob and turn clockwise all the way to OFF, then release. Check all three knobs.
  7. Confirm the tank valve is closed Viewed from above the tank, turn the tank valve clockwise to shut off the gas supply. Do not disconnect fittings during use.
  8. Position the tank support hanger Turn the valve opening toward the front of the grill. Keep the tank upright and lift it onto the bottom support ring of the right hanger.
  9. Tighten the tank strap Wrap the strap around the tank and pull the tail tight against the tank body. Keep the tank upright and secure in the support hanger.
  10. Align the type B regulator Confirm the tank valve is closed. Align the type B regulator connector straight and coaxially with the forward-facing tank valve. Keep the hose untwisted.
  11. Connect the type B connector counterclockwise For this type B connector, viewed from outside the nut directly toward the tank valve, thread counterclockwise until snug. Do not use the connection methods for types A, C, or D.
  12. Prepare the leak-test solution Mix 20% liquid soap with 80% water, or use leak-test solution. Test after initial assembly and whenever a tank is replaced and reconnected.
  13. Wet the tank valve and regulator Use a brush, spray bottle, or cloth to wet this connection with leak-test solution made of 20% liquid soap and 80% water. Cover the entire joint.
  14. Wet the hose and bulkhead fitting Use a brush, spray bottle, or cloth to wet this connection with leak-test solution made of 20% liquid soap and 80% water. Cover the entire joint.
  15. Wet the bulkhead fitting and corrugated tube Use a brush, spray bottle, or cloth to wet this connection with leak-test solution made of 20% liquid soap and 80% water. Cover the entire joint.
  16. Turn on the gas supply for leak testing Confirm all three knobs are at OFF. Viewed from above, turn the tank valve counterclockwise to open it and check the connections.
  17. Check both ends of the regulator first If bubbles appear at the tank valve-to-regulator or hose-to-regulator connection, turn off gas immediately, stop use, and contact local service.
  18. Check the remaining gas connections Only the fitting specified in user manual figure J may be retightened with a wrench and retested. For a leak at the connection in figure K, turn off gas immediately, stop use, and contact service.
  19. Turn off the gas supply once no bubbles appear Viewed from above the tank, turn the tank valve clockwise to shut off the gas supply. Do not disconnect fittings during use.
  20. Rinse the connections with clean water Once no connections produce bubbles, turn off gas first, then rinse off the leak-test solution with clean water. Soap solution may slightly corrode fittings.
  21. Remove excess grease Turn off the grill and let it cool. Check the grease collection system, remove grease buildup, and replace the aluminum tray if needed. Then reinstall the grease tray and aluminum tray in their original positions.
  22. Open the lid The lid must be open before lighting so gas doesn't build up inside.
  23. Turn this knob off Press and hold this knob and turn clockwise all the way to OFF, then release. Check all three knobs.
  24. Turn this knob off Press and hold this knob and turn clockwise all the way to OFF, then release. Check all three knobs.
  25. Turn this knob off Press and hold this knob and turn clockwise all the way to OFF, then release. Check all three knobs.
  26. Turn the gas supply back on Confirm all three knobs are at OFF. Viewed from above, turn the tank valve counterclockwise to open it and check the connections.
  27. Light the left burner tube first Press and hold the leftmost knob, turn counterclockwise to START/HI, then release. Keep the center and right knobs off.
  28. Press the button to light the left burner Press and hold the electronic ignition button and listen for clicking. Look through the cooking grate and Flavorizer bars to confirm burner tube 1 on the left is lit, then release.
  29. Light the next burner tube Confirm the left burner tube 1 is lit, then press and hold this knob and turn counterclockwise to START/HI. Confirm this burner lights too.
  30. Light the next burner tube Confirm the left burner tube 1 is lit, then press and hold this knob and turn counterclockwise to START/HI. Confirm this burner lights too.
  31. First burn-off Close the lid and burn off on high for at least 20 minutes to remove manufacturing residue before grilling.
  32. Turn off this burner tube Press and hold this knob and turn clockwise all the way to OFF, then release. Check all three knobs.
  33. Turn off this burner tube Press and hold this knob and turn clockwise all the way to OFF, then release. Check all three knobs.
  34. Turn off this burner tube Press and hold this knob and turn clockwise all the way to OFF, then release. Check all three knobs.
  35. Turn off the gas supply after use Viewed from above the tank, turn the tank valve clockwise to shut off the gas supply. Do not disconnect fittings during use.
  36. Store safely after cooling Store the tank outdoors, out of children's reach. Before bringing the grill indoors, turn off the gas supply, disconnect the tank, and remove it.